Torque sensors play an important role as a key technology in modern industry. Whether in the manufacturing, automotive or energy sectors, the application of torque sensors provides accurate measurement and monitoring, helping organisations to achieve greater efficiency, quality and safety.
Application Areas of Torque Sensors: 
1. Manufacturing: In the manufacturing sector, rotational torque sensors are widely used in machine assembly, quality control and process optimisation. They can be used to monitor the torque of rotating shafts to ensure correctness and stability during assembly. In addition, torque sensors can be used to check the quality and performance of products, improving the consistency and traceability of the manufacturing process.
2. Automotive: Torque sensors have a wide range of applications in automotive manufacturing and repair. They are used for engine torque monitoring and control, as well as condition monitoring of various key components, such as brakes, steering and transmission systems. The use of torque sensors not only improves vehicle performance and safety, but also helps to optimise fuel efficiency and reduce exhaust emissions.
3. Energy: In the energy sector, miniature torque sensors are used in a wide range of equipment such as wind turbines, generators and hydraulic drive systems. They monitor the torque load on rotating machinery and provide feedback to ensure safe and efficient operation of the system. The use of torque sensors helps to optimise the control and maintenance of energy systems, improving energy output and efficiency.
As a key technology in modern industry, torque sensors play an important role and are widely used in various industries. Through accurate measurement and control, torque sensors help companies to improve productivity, quality and safety, and achieve excellent results in the manufacturing, automotive and energy sectors. As technology continues to advance, torque sensors will continue to evolve and provide more innovative solutions for the development of industrial automation and the Internet of Things.

Force sensor is a kind of sensor that can convert mechanical quantities into electrical signals, which is widely used in industrial, medical, scientific research and other fields. According to the working principle, force sensors are mainly divided into resistive strain, capacitive, inductive and piezoelectric types. Among them, resistance strain sensors are widely used in engineering practice because of their high precision, good stability, wide linear range and other advantages.

The back-end signal processing of the load cell refers to the sensor output signal acquisition, amplification, filtering, conversion and other processing, in order to obtain accurate and reliable measurement results. The following will introduce the main methods of back-end signal processing.

1. Signal acquisition

Signal acquisition refers to the acquisition of the electrical signal output from the force transducer for subsequent processing. The acquired signals are generally analogue and need to be converted to digital using an analogue-to-digital converter (ADC) for computer processing. The acquired signal should retain as much of the original sensor information as possible to avoid noise and distortion.

2. Signal amplification

Since the electrical signals output from the force transducer are often weak, amplification is required to obtain better measurement accuracy. Amplifier is the key device in the signal amplification process, which needs to be selected and adjusted according to the output characteristics of the sensor and measurement requirements. Amplifier should have high precision, low noise, low distortion and other characteristics to ensure that the amplified signal can truly reflect the output of the sensor.

3. Signal filtering

Force transducer output signal often contains a variety of noise and interference, the need for filtering to reduce errors and improve stability. Filter is a key device in the signal filtering process, according to different sources of noise and interference, you can choose different filter types and parameters. Common filter types include low-pass filters, high-pass filters, band-pass filters and trap filters. The filter should have high selectivity, low distortion and low noise characteristics to ensure that the filtered signal can truly reflect the output of the sensor.

4. Signal conversion

Signal conversion refers to the acquisition, amplification and filtering of the signal is converted to digital signals that can be processed by the computer. Converter is a key device in the signal conversion process, according to different conversion needs, you can choose different types of converters and parameters. Common converter types include analogue-to-digital converter (ADC) and digital-to-analogue converter (DAC). The converter should have high resolution, high accuracy, low noise and low distortion to ensure that the converted signal can truly reflect the output of the sensor.

5. Data processing and compensation

Data processing and compensation refers to the converted digital signal for further processing and compensation to obtain more accurate and reliable measurement results. Data processing and compensation methods include digital filtering, nonlinear compensation, temperature compensation and so on. These methods should be selected and adjusted according to the specific measurement needs and sensor characteristics to ensure the accuracy and reliability of the measurement results.

The back-end signal processing methods of force transducers play a crucial role in obtaining accurate and reliable measurement results. Through the careful design and adjustment of the acquisition, amplification, filtering, conversion and data processing, the measurement accuracy and stability of the force sensor can be effectively improved to provide more reliable technical support for applications in related fields. With the continuous development of technology in the future, the back-end signal processing methods of force sensors will have richer and more diversified application prospects.

Non-linearity refers to the phenomenon that the output voltage signal of a force transducer has a non-linear relationship with the applied force. Ideally, the output voltage of a force transducer should be proportional to the force applied. The greater the force, the higher the output voltage. However, in practice, due to various factors, there is often a non-linear relationship between the output voltage and the force.

Non-linear error is an important indicator of the performance of the force sensor, which indicates the degree of deviation between the actual output value of the force transducer and the ideal output value. Usually, the nonlinear error is expressed as a percentage, that is, the difference between the actual output value and the ideal output value as a proportion of the ideal output value.

There are many reasons for non-linear error, such as: manufacturing errors in the load cell, wear and tear during use, incorrect installation, and so on. In order to minimise non-linear errors, force transducers need to be accurately calibrated and adjusted. During calibration, the force transducer is loaded and measured using standard weights or other standards, and the difference between the actual output value and the ideal output value is compared. Based on the calibration results, the zero point and range of the force transducer can be adjusted to achieve optimum measurement accuracy and stability.

In addition to non-linear errors, force transducers may also have other errors, such as hysteresis errors and repetition errors. These errors will affect the measurement accuracy and reliability of the force transducer, so it is necessary to carry out regular inspection and maintenance in the process of use.

The nonlinearity of the force transducer refers to the nonlinear relationship between its output voltage and the force applied. In order to reduce the nonlinear error, it is necessary to carry out accurate calibration and adjustment of the force transducer, and pay attention to the maintenance and repair in the process of use. Naturollsensor supply various load cells with good price.

Tags :

• Dynamic Torque Sensors
• Static Torque Sensors
• Non-contact torque transducers

The promotion of RFID in the global livestock industry varies from country to country. In Canada, the use of low-frequency RFID has been mandated by law for many years. In the United States, cattle associations and cooperatives are addressing identification traceability challenges, and many organizations are now using UHF tags. In Europe, some countries have made the use of UHF mandatory. In the livestock industry, low-frequency RFID (LF RFID) and ultra-high frequency RFID (UHF RFID) each play different roles:

The magnetic field of low-frequency RFID can produce a relatively uniform sensing area, making it difficult to miss or cross-read during one-to-one identification. On the other hand, low-frequency RFID has strong anti-interference ability, strong penetration, and good anti-metal performance. Better than high frequency and ultra high frequency RFID. In large-scale breeding farms, low-frequency RFID reading and writing devices are mostly deployed in application scenarios such as passages, holding racks, milking tables, and feeders for one-to-one identification to meet on-site use.

UHF RFID also has its unique uses in the livestock industry. High-frequency and ultra-high-frequency RFID can perform group reading of tags, which is very useful in scenarios where large amounts of information need to be processed quickly. However, in the field of livestock breeding, omissions and cross-readings sometimes occur. Moreover, the high price and difficulty of installation of UHF technology previously discouraged many cattle raising companies.

Canadian livestock monitoring company HerdWhistle is breaking out of this dilemma, offering an effective and low-cost UHF solution through expanded global distribution partnerships. The solution is designed to provide transparency into the beef supply chain and uses products including UHF RFID readers and antennas, as well as multispectral cameras that track details related to animal health.

HerdWhistle’s UHF RFID Solutions

HerdWhistle provides a solution to this problem by designing specialized RFID antennas that can maintain operation and capture tag data in severe weather, high moisture and dust levels, and unpredictable environmental conditions. In addition, HerdWhistle has developed several handheld readers that can read tags from up to 100 feet away and processing scanners that uses a combination of low and ultra-high frequencies for guiding animals, etc. This solution system also includes a corresponding dedicated multispectral camera that can perform 3D measurements of animals that come within range of the reader. The infrared camera in the camera can display pixelated images in real time to identify animals at risk of disease. By tracking the health of animals, operators can be more strategic in how they vaccinate or use antibiotics. This complete set of application systems provides an effective and low-cost solution that can help feedlots better manage animals, improve production efficiency and reduce operating costs. 

Hopeland Smart Series New UHF RFID Integrated Reader HZ140

Our new smart series RFID Integrated Reader HZ140 and RFID antenna has been successfully used in a similar livestock automatic feeding and management detection system in Brazil, playing an important and key role in the entire system integration project.

Although the promotion situation varies in different regions, with the continuous development and popularization of technology, the UHF RFID system is expected to become one of the mainstream technologies in the animal husbandry industry.

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With the continuous development of the global retail industry, the problem of improper store theft prevention in some regions has become increasingly prominent. Traditional anti-theft methods, such as electronic anti-theft systems (EAS), can no longer fully meet the needs of modern retailers. In this case, Shrink Analyzer data engine emerged to provide retailers with a brand new solution. Shrink Analyzer is designed for loss detection and analysis through UHF RFID solutions integrated with video processing technology. The system combines RFID data with corresponding video technology to provide retailers with real-time loss insights, helping them take preventive measures and reduce the risk of merchandise loss.

Shrink Analyzer has a wide range of applications. Store managers can adjust security strategies and improve in-store safety based on the analysis results provided by the system. Additionally, the system can indicate which items are vulnerable to theft, or under what conditions and circumstances. Retailers can use this information to take steps to improve the safety of specific products. Another great feature of Shrink Analyzer is the provision of real-time video evidence. When a lost item occurs, the system can go back and find relevant video evidence.

With the continuous advancement of RFID technology, the performance of RFID readers is becoming more and more powerful, but the problem that comes with it is that the problem of stray reading is becoming more and more serious. To solve this problem, this system uses a series of algorithms to filter out radio frequency noise and only capture tag readings when the items leave the store, and correlates the tag readings with the video, greatly improving the accuracy and reliability of the data.

（Some pictures and texts come from the Internet, if there is any infringement, please contact to delete）

Aluminum nitride ceramic substrate, often referred to as polished aluminum nitride ceramic sheet or high thermal conductivity AlN ceramic substrate, is a versatile material with a wide range of applications across various industries. Its unique properties make it an ideal choice for numerous electronic, thermal management, and optoelectronic applications. In this blog post, we will explore the uses and benefits of aluminum nitride ceramic substrates in different fields.

Electronics Industry:

Aluminum nitride ceramic substrates find extensive use in the electronics industry due to their excellent thermal conductivity, electrical insulation properties, and compatibility with semiconductor materials. They are commonly used as substrates for high-power electronic devices such as power amplifiers, integrated circuits, and light-emitting diodes (LEDs). The high thermal conductivity AlN ceramic substrate helps in efficient heat dissipation, thereby enhancing the performance and reliability of electronic components.

Thermal Management:

In thermal management applications, aluminum nitride ceramic substrates play a crucial role in dissipating heat generated by electronic devices. Their superior thermal conductivity enables efficient heat transfer away from sensitive components, preventing overheating and prolonging the lifespan of electronic systems. These substrates are used in heat sinks, heat spreaders, and thermal interface materials for applications where thermal management is critical, such as in automotive electronics, aerospace systems, and power electronics.

Optoelectronics:

Aluminum nitride ceramic substrates are widely employed in optoelectronic devices such as laser diodes, photodetectors, and optical sensors. Their high thermal conductivity, combined with excellent optical transparency in the ultraviolet to infrared spectrum, makes them suitable for optoelectronic applications requiring precise control of thermal and optical properties. Additionally, aluminum nitride substrates offer good mechanical stability and compatibility with semiconductor fabrication processes, making them ideal for integration into various optoelectronic systems.

Microelectronics and MEMS (Microelectromechanical Systems):

Aluminum nitride ceramic substrates are used as platforms for the fabrication of microelectronic devices and MEMS components. Their high dielectric strength, thermal stability, and chemical inertness make them suitable for creating robust and reliable microsystems. Aluminum nitride substrates provide a stable and flat surface for the deposition of thin films and microstructures, enabling the integration of complex electronic and mechanical functionalities in compact devices such as accelerometers, gyroscopes, and microfluidic systems.

In conclusion, aluminum nitride ceramic substrates offer a wide range of benefits and applications across diverse industries, including electronics, thermal management, optoelectronics, and microelectronics. Their unique combination of high thermal conductivity, electrical insulation, optical transparency, and mechanical stability makes them indispensable for various advanced technological applications. As research and development efforts continue to improve the performance and manufacturability of aluminum nitride substrates, we can expect to see further innovations and applications in the future.

The major difference between soft starter and VFD are as follows.

1. Soft starter is used to start and stop the motor smoothly., without jerk load.

2. The starting torque delivering capacity of the soft starter is poor as V/f ratio or the flux is much lower than the rated capacity of the motor flux. It is suitable for the driven equipment which start at almost no load.

3. VFD is also soft start and soft stop the motor. However, VFD delivers constant torque equal to the rated torque of the motor. This is achieved by maintaining v/f ratio constant. In addition, VFD drive factory manufacturers it, mainly used for the applications for which speed control is required. Fan and water supply inverter applications, and it saves the energy.

A soft starter is just that. It allows the motor to ramp up to full speed and maybe ramp down to a stop. An Variable frequency drive is needed to control speed and usually includes additional features such as multiple speed settings and S curve deceleration. Consider the needs of your application and the benefits of additional flexibility versus the difference in cost. For smaller motors, an AC drive will often provide a lot of additional flexibility and future proofing for a small additional cost. But, this is not always the case so it really depends on the details of you application and budget.

A soft starter is a starter configured such that it will ramp up the voltage/current allowing the motor to start off slowly and pick up speed without the typical inrush.

The AC drive is as variable frequency drive which allows the motor to be operated over a range of speed in a controlled manner, and since you can control the speed of the motor it could have the effect of a soft starter.

AC drive is obviously more costly, it can have two acceleration sessions with different ramping rates (from still to minimum speed with and from min speed to target speed), some delay is added prior to start.

Soft Starter is like a 2 stage starter like half voltage when a pump starts rolling a timer runs down then full voltage full speed, AC drive as is description variable voltage has capacitors to vary the voltages.

If an application and say pump at full volume is required then you can go with a Soft Starter (also reduces line voltage inrush current demand when starting), If application requires you to control and able to adjust for a volume demand then go with an AC drive.

"But" you can operate an AC drive at a fixed speed and have the ability control the startup ramp rate and also ramp rate as it shuts down, I haven't had any soft starters ramp a motor down in reverse order as startup just cuts off the voltage when shutting down.

A stepper motor is an electromechanical device that converts electrical pulses into precise mechanical motion. It is designed to move in discrete steps, hence the name "stepper" motor. Unlike conventional motors that rotate continuously, stepper motors rotate incrementally, typically in steps of 1.8 degrees (for a motor with 200 steps per revolution).

The basic construction of a stepper motor consists of multiple toothed electromagnets arranged around a central rotor. The rotor is typically made up of a permanent magnet or a soft magnetic material. The number of teeth on the rotor is usually a multiple of the number of electromagnets surrounding it.

Stepper motors require a specialized driver circuit to control their motion. This driver circuit delivers precise sequences of electrical pulses to the motor windings, which in turn produce the rotational movement.

The most common types of stepper motors are bipolar and unipolar motors:

1. Bipolar Stepper Motor: A bipolar stepper motor has two windings or phases, and each phase can be controlled independently. The windings have a center tap, and the motor can have either four or eight leads. Bipolar motors provide more torque compared to unipolar motors but require more complex driver circuits.

2. Unipolar Stepper Motor: A unipolar stepper motor has multiple windings with a center tap for each phase. The windings are typically energized in a specific sequence to create the steps. Unipolar motors are easier to control but generally provide less torque than bipolar motors.

To rotate the stepper motor, the driver circuit applies voltage or current to the motor windings in a specific sequence. The most common sequence is known as "wave drive" or "one-phase on." In this mode, the driver energizes one phase at a time and steps through the phases in a cyclic manner to rotate the motor.

More advanced driving techniques, such as "full step," "half-step," or "microstepping," can be used to achieve smoother motion or finer positioning. These techniques involve different energization patterns for the motor windings, which divide a full step into smaller increments.

Keli motor as one of the largest micro motor R&D, manufacturers, and exporters in China,we  mainly supply shaded pole motor, stepper motor, DC brushless motor,etc.

1) Super capacitors have a fixed polarity. Before use, confirm the polarity.

2) Super capacitors should be used at nominal voltage. When the capacitor voltage exceeds the nominal voltage, it will cause the electrolyte to decompose, at the same time the capacitor will heat up, the capacity will decrease, and the internal resistance will increase, and the life will be shortened.

3) Super capacitors should not be used in high-frequency charging and discharging circuits. High-frequency fast charging and discharging will cause the capacitor to heat up, the capacity will decrease, and the internal resistance will increase.

4) The ambient temperature has an important effect on the life of the supercapacitor. Therefore, super capacitors should be kept as far away from heat sources as possible.

5) When a supercapacitor is used as a backup power supply, because the supercapacitor has a large internal resistance, there is a voltage drop at the moment of discharge.

6) Super capacitors should not be placed in an environment with relative humidity greater than 85% or containing toxic gases. Under these circumstances, the leads and the capacitor case will be corroded, causing disconnection.

7) Super capacitors should not be placed in high temperature and high humidity environments. They should be stored in an environment with a temperature of -30 to 50 ° C and a relative humidity of less than 60% as much as possible. Avoid sudden temperature rises and falls, as this will cause product damage .

8) When a super capacitor is used on a double-sided circuit board, it should be noted that the connection cannot pass through the capacitor's reach. Due to the way the super capacitor is installed, it will cause a short circuit.

9) When the capacitor is soldered on the circuit board, the capacitor case must not be contacted with the circuit board, otherwise the solder will penetrate into the capacitor through hole and affect the performance of the capacitor.

10) After installing a super capacitor, do not forcibly tilt or twist the capacitor. This will cause the capacitor leads to loosen and cause performance degradation.

11) Avoid overheating capacitors during soldering. If the capacitor is overheated during welding, it will reduce the service life of the capacitor.

12) After the capacitor is soldered, the circuit board and the capacitor need to be cleaned, because some impurities may cause the capacitor to short circuit.

13) When supercapacitors are used in series, there is a problem of voltage balance between the cells. A simple series connection will cause one or more individual capacitors to overvoltage, which will damage these capacitors and affect the overall performance. Therefore, when the capacitors are used in series, , Need technical support from the manufacturer.

14) When other application problems occur during the use of supercapacitors, you should consult the manufacturer or refer to the relevant technical data of the supercapacitor's instructions.